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Product Design

Continuation of Nicotine Augmentation Project (CONAP)

Date: 09 Feb 1977
Length: 8 pages
00398329-8336
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Abstract

Outlines the current status of the Continuation of Nicotine Augmentation Project [CONAP], says "development of flavorful, enjoyable and physiologically satisfying cigarettes which will deliver lower tar and reduced amounts of gas phase components, yet deliver nearly comparable quantities of nicotine" is crucial, requires a multi-faceted approach and lists personnel assigned to each project. States a thorough literature search will avoid duplication of efforts, notes the commercial sourcing of pure nicotine is integral as "One obvious means to increase the nicotine content...of low tar delivery cigarettes is to add nicotine to the tobacco." and lists internal nicotine sources including: waste tobacco, drier exhaust, and processing-transfer. States nicotine can be applied to total blend or components, that less than 1% nicotine alkaloid [as tartarate] provides impact, and additions will be restricted to reconstituted leaf [RL] or puffed tobacco. States further research of chemical treatment with ammonia and other materials will continue with the objective to increase free nicotine content of smoke, air dilution cigarette construction indicates tar/nicotine ratios can be manipulated and smoke and leaf pH studies remain current. Indicates a focus on reduction of nicotine pyrolysis to increase nicotine delivery, filter materials selective for nicotine passage, and reducing volatile humectants to increase flavor and nicotine in delivered tar. Says plasticizers increase the weight of tar and a less volatile plasticizer be explored. Says literature searches for the physiological effects of nicotine will continue for new information, that nicotine/tar ratios of competitive brands be monitored for elevations beyond the norm, and further exploration of novel flavor supplements may make low tar cigarettes acceptable. States additional studies using nicotine salts for impact or physiological effects be pursued, safety rules for nicotine handling be defined and notes the cooperative efforts of Research and Product Development are required to meet the immediate and long range Marketing Department objectives.

User-Contributed Notes

Fields

Author
Minnemeyer, Harry J. (Lorillard R&D Dept.; worked on nicotine augmentation project)
Recipient
Chen, L.L.
Hudson, A.B.
Ireland, M.S.
Jessup, Terry D. (Lor, Product Development, Flavorist, 1979)
blending and flavor lab for
Larson, T.S.
Marmor, R.S.
McGeady, J.C.
Moring, Tomas B. (Lor, Research Administrator, 1979)
Price, T.
Reid, J.R.
Routh, W.E.
Schickedantz, Paul David (Lorillard nicotine augmentation project, R&D)
P. D. Schickedantz was involved in the R&D nicotine augmentation project at Lorillard Tobacco Company. (Multi-State Deposition Team - Identification of Witnesses)
Schultz, Frederick J., Ph.D. (VP of Lorillard, Inc. '89-95)
Skladanowski, M.A.
Slaven, R.W.
Thaggard, N.A.
Tong, Howard S. (Lor, Biochemistry, Research Pharacologist, 1979)
Supervisor in Biochemistry
Tucker, Charles. L., Jr. (Lor, Product Development Manager, 1979-1983)
Hypothesis
Design changes over time
Changes in cigarette design over the past half century.
Nicotine transport, transfer, and uptake
Design changes which alter nicotine delivery or effect how the product causes and maintains dependence, including transfer of nicotine from tobacco to smoke, and uptake into the body.
Smoke constituent testing
Development of methods for measurement of gas and particulate yields in mainstream and sidestream smoke.
Toxicity and consumer intake
Development of scientifically valid procedures for measuring biological activity and neurological effects of nicotine and smoke constituents.
Use of additives
Modification of tobacco products through use of additives and measuring effects on dependence, behavior, and toxicity.
Use of filters, paper, and ventilation
Modification of tobacco products through use of filters, paper, and ventilation, and measuring effects on dependence, behavior, and toxicity.
Use of tobacco processing/ blends
Modification of tobacco products through changes in tobacco processing and use of blends, and measuring effects on dependence, behavior, and toxicity.
Keyword
Consumer acceptability (Consumer preference)
Cost savings (Cost reduction)
Delivery modification
High impact/low tar
Impact (Throat grab)
Low delivery (Reduced delivery)
Nicotine delivery (Smoke nicotine or nicotine yield)
Nicotine manipulation
Physiological effects
Pyrolysis
Smoke pH
Acidity/ baseness, scale from 0-14, 7 neutral
Tar/Nicotine ratio (Nicotine/Tar Ratio or T/N ratio)
Toxicity
Additive
Ammonia
see also: Ammonium bicarbonate, Ammonium carbonate, Ammonium chloride, Ammonium hydroxide, Ammonium sulfide, Diammonium phosphate, and Urea
Smoke Constituent
ammonia
Nicotine
Nicotine salts
Total particulate matter
Design Component
Air dilution
Ammoniated blend
Ammoniated reconstituted sheet (Ammoniated recon)
Blend ammonia
Blended leaf (BL)
Expanded tobacco (Puffed tobacco, ET)
Filter efficiency (FE)
Filter ventilation (Filter vents, air vents)
High flavor/ impact blend
Humectant
Leaf nicotine
Nicotine content (Tobacco nicotine content)
Total nicotine in the unburnt tobacco rod
Nicotine transfer efficiency (NTE)
Plasticizer
Reconstituted leaf (RL)
PM @reconstituted_tobacco, c. 1970s-1980s
Selective filtration
Operation/Project
CONAP (Project N-187) 1 (Continuation of Nicotine Augmentation Project)
Continuation of nicotine augmentation project
Named Organization
Research
Product Development
Marketing Department
Subject
additives
Ammonia (Additives)
Ammoniation (Technology)
Blends (Design)
Expanded Tobacco (Design)
Filters (Design)
Formulas (Design)
Humectants (Additives to maintain moisture)
Low Yield Cigarettes (Products)
nicotine technology
Reconstituted Tobacco (Design)
Smoke Nicotine (Measures)
T/N Ratios (Measures)
Tobacco Type (Design)
Transfer to Smoke (Measures)

Annotations

1. CONAP (Project N-187) Operation/Project
  • Description:

    Continuation of Nicotine Augmentation Project

  • Intended Use:

    "To continue development of flavorful, enjoyable and physiologically satisfying cigarettes which will deliver lower tar and reduced amounts of gas phase components, yet deliver nearly comparable quantities of nicotine..."

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r% - C 0 N F I D E N'T I A L- MEMORANDUM February 9, 1977 TO: FROM: SUBJECT: Dr. F. J. Schultz H. J. Minnemeyer Continuation of Nicotine Augmentation Project (CONAP) (This is a revision of the memorandum of May 4, 1976, and is intended to outline the current scope of the project). INTRODUCTION There is general agreement among experts both inside and outside the tobacco industry that there is a great need to continue development of flavorful, enjoyable and physi- ologically satisfyi:;g cigarettes which will deliver lower tar and reduced amounts of gas phase components, yet deliver nearly comparable quantities of nicotine as compared to the most popular cigarettes on today's market employingg conventional cigarette construction. It is a highly impor- tant business objective that Lorillard accelerate the develop- ment of the technology internally which will permit the Company to exhibit a superior degree of competitiveness in this very important and newly emerging segment of the cigarette market. While the immediate application of developed technology will be directed toward the SUPER HI-FI segment of the market, it is an additional goal that technology be developed which is relevant to the entire product line so that it can be applied upon a suitable indication from the marketplace wherever needed. It is almost a certainty that no one single approach will result in a complete solution to the problem~. The problem is very complex; technology will have to be developed' in dozens of areas with the objective that each contribution, at the best, will allow a small, but positive incremental movement toward the project objective. The problem is complex because each area of investigation will have to be related to its effect on a multitude of'other parameters so that it will be practical in practice. Every innovation pro- posed, every avenue explored will have to be quantitated and related to its effect upon flavor acceptability, manufacturing, and marketing practices, as well as be related to the other
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'i . Dr. F. J. Schultz 2 approaches to the problem that are currently under inves- tigation. The practical limitations of each innovation explored will have to be precisely defined so that it may be used with minimum upset to the other elements in the cigarette manufacturing business. define the problem in writing several times, first, for the participant's own benefit, because there are likely objectives. It is probable that it will be necessary to Personnel assigned to various segments of the overall problem will be expected to view their assignment in re- lationship to the overall problem and the ultimate project ' to be subtle changes in the problem with progress on the project team members, to enable them to keep their work overall project, and secondly, for the benefit of other ti ll i t th t n prospec o e overa projec ve .~ ~ . .X .The purpose of this memorandum is to briefly outline =members will use the outline presented here only as a the overall problem. It is expected that project team ,describe the various approaches now being taken to solve the scope of this project as it now exists, and to IVvli;: objectives, as well as to the objectives defined as their team members should relate results to the overall project starting point in the definition of their own particular problem, and that the problem definition will be periodi- cally revised as the project progresses. In reports, all .own area of responsibility in their statement of the problem. . In the following outline the person or persons most responsible for leading each approach*are listed. TECHNICAL APPROACH 1. Literature Survey and Working File Dr. P. D. Schickedantz A thorough literature search is basic to any research program, and is particularly important to this program because the literature base will be very large. A highly organized approach is being conducted in acquiring this literature base, with the objective of completeness and general utility to the research participants in order to avoid duplication of effort. This is important because of the large number of participants in the project, and because of the movement of individuals into and out of the project. Dr. Schickedantz has received specific instructions as to the requirements for this file, and these have been transmitted to project participants. Projects participants are expected to assist and cooperate in the rapid imple- mentation of the system, and to assist and participate in
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. F. J. Schultz - 3- Feb. 9, 1977 associated with the project. It is anticipated that the file will, above all else, be broadly useful, and any suggestions to achieve this objective will be appreciated. 2. Commercial Nicotine Sources Mr. R. L. Thomas the maintenance of the system as long as they are actively One obvious means to increase the nicotine content Y~of the compound, and storage facilities must be found. :- must be resolved due to the intensely poisonous properties at reasonable cost and in adequate supply. Shipping costs must be determined. Shipping and handling problems locate commercial sources offering high purity nicotine in the smoke of low tar-delivery cigarettes is to add nicotine to the tobaccos incorporated in the cigarette. Commercial purchase would be the easiest means of pro- curing the required nicotine. The problem here is to `:,'To date two commercial brokers have been identified. Efforts should continue to identify additional commercial work on this project indicates that much less nicotine will be required to produce smoking..impact than previously thought, and the economic picture may have changed in regard to feasibility. ledge in this area and to evaluate the feasibility of using commercial nicotine. This is important since initial quotations were thought to be too high for our purposes. Periodic reports should be issued to update our know- -,past producers to produce and handle nicotine. When known commercial sources were initially identified, cost should be gathered on the processes used by present and `assembled on known commercial sources.• Information ;sources, and as much information as possible should be ~ Mr. R. L. Thomas (Engineering) 3 Internal Nicotine Sources a.) Waste Tobacco Sources Waste tobacco sources have been identified at all plant locations and are considered a valid source of part of our potential nicotine requirement. Other potential waste tobacco sources must be identified and evaluated, as tobacco stalks which remain in the field after harvest, or sources of high nicotine foreign grown tobaccos. The various methods of obtaining nicotine from these sources must be identified and evaluated, as solvent or aqueous extractions, with or without added acid or base, brine extraction/refrigeration, or dry distillation. The yield, cost, and practicability of the various approaches must be determined, and organoleptic evaluations of the extracts must be determined. Dr. J. R. Reid (Chemistry)
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Dr. F. J. Schultz - 4 b.) Drier Exhaust Sources Attention has been given to the partial extraction Other approaches along this line include the patented Other possible processes remain to be evaluated; -:of certain high nicotine leaf lines to give a better quality lower nicotine leaf, still perfectly useable be significantly lower than earlier estimates. mixture. These sources present problems but remain in contention as nicotine sources, particularly since it appears that total nicotine requirements, if any, may Feb. 9, 1977 The Burley drier exhausts, or other drier exhausts at Greensboro, Louisville, and Danville have been identified as sources of a poor quality nicotine-containing c.) Processing-Transfer Sources extract which may be reapplied to tobaccos used for in brands having high T&N numbers,'and a nicotine desirable. Additional work is necessary to refine and low tar cigarettes in which enriched nicotine is optimize this approach. ~ Reynolds Freon Process, the Carbon Dioxide Extraction/ Puffing Process,'and the Tamag Process. transfer of nicotine from wet to dry tobacco by solvent transfer, microwave energized transfer, etc. 4. Nicotine Utilization Mr. T. Larson, Mr. J. P. Morgan Investigations to date indicate that nicotine can be applied to the total blend, or to components of the blend, and that it will be stable. It has been shown 'that nicotine alkaloid provides impact, and that application of less than 1% is sufficient for this purpose. Application of nicotine tartrate appears to supply satisfaction but little impact. The limitations of these approaches requires further de- finitions. More work is required in the area of nicotine salts. Further work along some of these approaches requires close cooperation between the Research and Development Departments to obtain a balanced cigarette of any possible value. If it is indeed necessary to add nicotine as a distinct operation in regard to a particular blend, a decision must be made to determine the specific manner in which this is to be accomplished. By a process of elimination it appears nicotine addition must be confined to RL or puffed tobacco, -but this in itself presents a multitude of problems which must be carefully analyzed.
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Dr. F. J. Schultz -- 5 5. Chemical Treatment, Ammonia and Other . Mr. W. E. Routh Materials . Mrs. J. C. McGeady The treatment of tobacco with ammonia has been discussed .previously. Initial experiments indicate this treatment, intended to increase the free nicotine content of smoke, results in undesirable taste qualities. However this work has not been quantitated, and the approach may still have merit with low concentrations of applied ammonia; or by the application .of other bases in place of ammonia, or approaches which k f ree smo e - remove acids from tobacco and thus result in more _ nicotine. Y '6. Air Dilution --..Mrs. M. A. Skladanowski ., , , . . ; . _ . :_ . ,. . ,. ., Smoke analyses of hand made cigarettes employing novel otine/ i d th t di i - n c a cate n dilution cigarette construction air tar ratios can be achieved as great as obtained from cigarettes containing nicotine enriched tobaccos. Although the parti-, cular cigarette construction involved was not manufacturable, the concept was adequately demonstrated. The problem should -be approached again, in close liason with Product Development personnel, to construct a practical cigarette with presently available, but commercially novel materials of cigarette construction. By taking advantage of some of the other approaches noted in this memo, and combining these with what is presently known about air dilution, a further pro- gression in manipulating nicotine/tar ratios may be possible. A nicotine/tar ratio of 1.6 might be defined as a realistic objective, as in a 5 mg tar, 0.8 mg nicotine prototype. 7. Manipulation of Smoke pH Dr. L. L. Chen The literature of smoke and leaf pH measurement has already been reviewed as part of the project. It is necessary to remain current in the methodology and literature on this topic. Since activities described in other sections of this project result in smoke pH manipulation, little actual experimental work is envisioned under this section. 8. Reduction of Nicotine Pyrolysis Only about 13% of the nicotine present in the tobacco of a non-filter cigarette is delivered in the mainstream smoke. If nicotine were efficiently delivered to mainstream smoke, we would expect a delivery of approximately one-third of the nicotine present in cigarette tobacco. Inefficient trans- ~ fer of nicotine was never a problem in classical non-filter w or filter cigarettes. However, with the product of the ~ W' W :1
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Dr. F. J. Schultz - 6 - Feb. 9, 1977 future an understanding of the factors effecting nicotine transfer assumes high importance and must be studied. Any way that can be found to increase nicotine transfer to mainstream smoke will result in considerable leverage. Nicotine pyrolysis has not yet been investigated as part of the enriched nicotine project. This approach will be held in reserve for future consideration as it would involve considerable planning and extensive exper- imental work of a basic nature. 9. Filters Selective for Nicotine Passage Mrs. M. A. Skladanowski Certain filter materials and filter constructions do not remove tar and nicotine with equal efficiency. Some combinations permit the selective passage of nicotine compared to tar. One goal of the project will be to determine the combinations which can optimize these effects. Another approach is to consider filter additives which would permit the selective passage of nicotine. Again, success would~permit only a partial solution to the overall problem, but it would probably be not disruptive to present manufacturing processes. Nothing has been done to date on determining the feasi- bility of this approach, but activity in this area should begin soon. 10. Reduce Humectant Delivery Mr. N. A. Thaggard A small but significant amount of tar delivered in mainstream smoke consists of humectants. Perhaps if less volatile humectants were used more flavor and nicotine could be packed into a given weight of delivered tar. Humectants were introduced into cigarette manufacture many years ago when no attention was paid to tar delivery, in order to satisfy certain requirements which:existed at that time. It seems apparent that there is a need to re-examine the use of humectants in the light of modern cigarette construction, manufacture, and packaging practices. 11. Redtiiction of Plasticizer Delivery Mr. N. A. Thaggard A small but significant amount of plasticizer is eluted from filters into smoke which contributes to the weight of tar. Perhaps a less volatile plasticizer could~be employed in low tar cigarette filters.
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4 Dr. F. J. Schultz - 7- Feb. 9, 1977 12. Physiological Effect of Nicotine Dr. H. S. Tong A review of the literature has beenicompleted which relates as far as possible to the physiological effects of nicotine in relation to this project. The conclusion is that the literature is sparce and of little benefit. The literature survey will continue for newly published information. 13. Survey of Nicotine/Tar Ratios in Competitive Brands Mr. T. Price A historical survey has been completed, and a con- tinuing survey will be maintained to determine if com- petitors market any brand in which nicotine/tar ratios are elevated beyond expected norms. 14: Flavor Dr. R. S. Marmor Low tar cigarettes will have less flavor than con- ventional cigarettes. Novel flavor supplements in trace amounts may make low tar cigarettes acceptable to many whether or not nicotine is enriched. 15. Nicotine Salt Effects Ms. M. S. Ireland Some experiments already performed~ indicate that the fo=in which additional nicotine is added to tobacco is of importance in determining the relative degree of impact or physiological satisfaction. A series of nicotine salts should be added to tobacco so that the nicotine content is held at a constant level. These tobaccos should then be smoked for effect. 16. Safety Mr. R. L. Thomas Mr. T. Larson Safety rules drafted to date must be further refined and developed throughout the course of this project. 17. Applications Development Mr. T. D. Jessup This approach involves the cooperative efforts of personnel of the Research and'Product Development Depart- ments to develop prototype cigarettes which meet the immediate and long range objectives of the Marketing Depart- ment. It is the means by which the information developed
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. J. Minnemeyer HJM/lmh ~ Xc: Ms. M. S. Ireland Mr. T. Price Ms. Mr. Dr. Dr. Mr. Mr. Ms. Dr. Dr. M. T. H. R. J. T. J. J. L. A. D. S. S. P. M. C. R. L. Skladanowski Jessup Tong Marmor Morgan~ Larson McGeady Reid Chen Mr. Mr. Mr. Dr. Dr. Mr. Mr. C. A. T. R. P. N. W. L. B. B. W. D. A. E. Tucker Hudson Moring Slaven Schickedantz Thaggard Routh~ Dr. F. J. Schultz 8 Feb. 9, 1977 by project participants in the course of this project may be reduced to commercial practice.

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